MAYO VESSELS AND MACHINES
 
MAYO VESSELS & MACHINES
   
 
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Bio Fertilizer Process Plans
 
 
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Technology
 
 

Technology

 
 
 
 
 
Sorting Method
1.
A] Hand Sorting by Reg. picker at source.
B] Mechanical Sorting.
 
2
Biological Treatments
2.1
An aerobic Composting (Means open Air Composting)
A] Receiving platform. See Annexure
B] Windrow Treatment
C] Process Know How.
2.2
In Vessel Technology
   
3.
Mechanical Processes
 
Trommel Technology with different Configuration & Capacities have many advantages
1.
Screen multiple sizes per unit.
2.
High through put performance
3.
No hard to reset the drive due to dual hydraulic drive motor.
4.
Easy to install maintain & operate.
5.
Simple design screen sections are interchangeable & Modular.
6.
Does not fluff or increase material volume of lightweight material such as paper.
7.
Balanced & isolated design eliminates the need for expensive Foundation.
8.
Minimum maintenance & horse power in operating.
9.
Divergent & staggered screen opening increase in width to allow particle to self. relive
10.
Helps to distribute material flow to downstream for oversize discharge
11.
Special hand frocks to torn the plastic bags for removal of food waste
12.
Remote Control ( optional )
13.
Centrally control hydraulic power pack attached with P L C Control
 
 
 
 
Efficiency Of Trommel Technology
The efficiency of a trommel screen is measured by the amount of material it is able to screen in a given time period and how well it separately the material . Any screen can run material thorugh the unit but the determining factor of product effectiveness and efficiency is how well it screens wet sticky material
 
WHAT IS THE BESTAPPROCH TO INCREASING THE TROMMEL SCREEN’S CAPACITY WHILE RETAINING MAXIMUM EFFICIENCY ?
The Answer is to increase the available screening area. Standard manufacturing process normally accomplish this in two ways either increase e the length of the drum or increase the drum diameter.
 
Mayo has discovered another way to increase the efficiency by using smaller diameter wire mesh in the screen pannels this will not weaken the screen mesh because. MVM tensions each screen panel across the entire length of the pannel with a unique clamping system. This strengthen the pannels so much that using a 12 gauge wire is comparable to 7 gauge. Using 12 gauge wire also adds 16 % more screening area in the Mayo Drum when comparing similar drum sizes between Mayo and other manufactured units. Lifting the material in the drum as the drum rotates is also paramount to making use of more screening area. Mayo installs large lifting angles in every unit to assure this is accomplished. Accelerated blades at the in feed end of the trommel drum help spreading material into the drum more evenly. This process stop material from over whelming the screen and blinding the screen pannels.
 
For a high capacity unit such as the Mayo equal attention is given to material coming in and going out of the unit. This is an area of concern for any system. Mayo has spent considerable time engineering the proper angles of the out feed system to eliminate material buildup. Oversize hoppers and wide conveyors work together to remove the material away from the unit. As Mayo model come with proper control to add a fine or over stacking conveyor
 
Trommel drums must be fed consistently to make the most efficient use of available screening area.
 

To avoid over bridging and puncturing of belt due to rocks and concrete are a common occurrence at any site, mayo provides hopper on wide conveyor with 1” X 3” solid steel bars spaced 12” apart which control the feed of rocks and other hole blinding cottons & rags etc. [ on request ]

 
 
 
 
Highllights Of Mayo's Trommel
1.
Dual Hydraulic Motors to take care of uneven loading of Trommel & there by energy saving
2.
Speed Vases 0 to 16 RPM. to increase capacity
3.
Inside hidden design takes care to accelerates & throw the M.S.W. on Screening Area and speed up to teh oversize material to fall on reveiving Conveyor
• To open the Plastics bag's release the bio mass hidden in it
• To lift the Material & Increase the velocity of falling there by Speed up in Screening
• Stop material from over whamming the Screen & blinding the Hole of Screen panels
4.
Wire Brush attachment to take care of cleaning of Screen of certain intervals without stopping the trommel
5.
Parallel Screen in single Trommel i.e. Two in one Trommel saves Mechanical, Electrical, Civil, Land & Operating Cost. There by small municipal council can afford to put the plant without the help of JNNURM & UDISSMT Scheme ot Govt. of India & state to enjoy carbon credit
6.
Design of reveiving of end takes care of consistent receiving of material & there by avoid over bridging
7.
Screen are of pannel design i.e. easy to replace panel with 15 minute time
8.
Small foot pring & no Special foundation
9.
Longer life time due to optional size & weight rationprevent unnecessary stress force and vibration & no special need of Civil foundaion
10.
Special tread lined driving wheels prevent vibration and metal fatigue
11.
Process a variety of input streams M.S.W., C & I Waste , C&D Waste and compost
12.
Various different sizes & Capacities up to 50 TPH
   
 
Bio-Fertilizer Process Plants
 
 
 
 
MAYO’S M.S.W. MANAGEMENT RELATED PLANTS & EQUIPMENT
Bio Compost Pellet Plant.
Refused Plastic Recycling Plant.
M.S.W. Drying plant.
04. Grinder / Shredders.
Feeders /Belt & Chain Conveyor /Elevator.
Reciprocating Vibro Screen .
Dry Distoner with Air aspiration.
Culture Mixing Mobile Unit for Yard Operation.
Windrow Turner for Oxygen Intake.
M.S.W. Integrated Plant.
Land Fill Technology (S.L.F.)
Bio Slurry Waste Compost Plant.
Kitchen Waste & Sewage Waste Compost Plant.
Fruit Waste Compost Process Plant.
Garden Trimming + Horse / Cow dung’s Compost Plant.
Refused Derived Fuel Plant [RDF]
Rubber Tyre Waste Conversion into TDF.
Leachate Treatment Plant.
MAYO’S OTHER CORE SECTORS
   
Hydraulic & Electrical System.
Pressure Vessels & Heat Exchangers.
Various Type of Chemical & Process Plants.
Plastic Mats Manufacturing Plant & S.P.M.
   
 
Bio-Fertilizer Process Plants
 
      click on image for larger view
 
 
 
 
MAYO’S OTHER SERVICES RELATED TO M.S.W. HANDLING
Site Selection For M.S,W Management.
Compost Segregation Plants & its known how.
Project report.
Quotation [Technical & Commercial Aspects].
Plant G.A Drawing [Elevation & plan].
Machines Foundation.
Plants Building & Layouts.
Electrical & Hydraulic Systems.
Plant Operation Mannual.
Spare Parts List.
Leachat Treatment Technology.
Maintenance Mannual.
Man Power Planning &Training.
Mobile Equipment Selections.
Laboratory Equipments.
Culture & Sanitizers.
Maintenance & up gradation of Existing M S W plant or uncompleted projects.
 
 
 
 
 
Types of Trommel & its Use
 
Sr. No
Type
Use
Advantage
1
Single Screen
For Presegregation
1] Increase the double Capacity of M S W Processing Plant
Trommel
 2] Less Processing time / Less consumption 0f Bio- Enzyne Less Mobile Moment in Windrows Operation
2
Single Trommel in Series Low Volume High Volume
M S W Compost Segregation
Higher Capacity Plants i.e. above 100 to 200 TPD
Higher Capacity Plants i.e. above 200  to 300 TPD
3
Double Screen Trommel with combine Rejection Out put
M S W Compost Segregation
Most Economical 100 + TPD Plant
Save Civil cost
4.1
Double Screen Trommel with Single Rej. Out put
M S W Compost Segregation
Most Economical 100 + TPD Plant
Save Civil cost
4.2
Double Screen Trommel with Two Rej. Out put
M S W Compost Segregation
Most Economical 100 + TPD Plant
Save Civil cost
5
Multi Stage Trommel
For Integrated M.S.W. Plant
Useful to RDF+ M.S.W.Compost Plant in open Air Or Vessel Composting & sand Removal
6
Mud Removal
Most Useful heavy
Most Useful where Rainfall
7.
Trommel
Rain fall Cities
is For Longer Period
   
1. Besides above Internal Design of Trommel have many more different Good Effects.
2. Hydraulic Power Drives gives speed variation in all Equipment there by more syncronizing & good Tune- up can be achieved 
    to run the Plant Slow, Medium & Fast Speed.

3. To select any of above Trommel a Master field & practical experience is Equally Imporant in regards the study of Characterstic of
    M .S.W

 
 
 
 
 
Graphic Capacity Selection Of Trommel Technology Procssing Plant
   
 
Trommel Technology Procssing Plant
   
 
Besides Above Below Annexed Variable To Be Noted
1)
Type of sorting method to be adopted.(Hand sorting or mechanical Sorting )
2)
Plant Locations.
    1.High Rainfall Region.
    2 Low Rainfall Region.
    3 Urban semi urban & rural area.
    4 Tourist Place.
3)
Future aspects to convert refuse in to R D F & land Fill ect.
4)
M S W generation 365 days in year but process plant works only 300 days in year.
5)
What method is adopted  to control moisture contains in M. S.W.
     1 Sun-dry.
     2 Fermentation under cover or uncover shed.
     3 Dryers are used.
6)
Capacity of Automobile equipment available.
7)
Capacity  of plant can be increased by more hrs working with a interval of four hrs.
8)
25 to 50 TPD generation of M.S.W. by muncipal councils if joined together & put common source  of segregation, plant capacity  to selected aecordingly
 
 
 
 
 
     
   
         
   
 
         
       
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